Manufacturing problems are part and parcel of the industry. Here, you can discover the five most common manufacturing problems and the solution to each one.
Manufacturing plays a huge role in today’s economy, contributing around $8.5 trillion annually. Without it, the world’s homes, furniture, technology, and smartphones simply wouldn’t exist. Ultimately, this is why manufacturing is so valuable to human life.
Because the demand for manufacturing has skyrocketed over recent years, it’s meant that manufacturing processes have had to change. Now, technology is at the center of manufacturing, and many manufacturers are implementing green initiatives to help the planet. Do you know? Packaging material manufacturers in Delhi play a vital role in the manufacturing industry, providing essential materials for a wide range of products.
Of course, all of this is great — but it’s producing more challenges, too. This is why manufacturing problems are becoming increasingly common, despite how far modern technology has come over the past couple of decades.
Here’s a closer look at the five most common manufacturing problems that are happening in today’s industry:
1. Damaged Industrial Pumps
Industrial pumps play a vital role in modern manufacturing. They can be used for a variety of different purposes, with the main one being to transports liquids and gases around. Without industrial pumps, manufacturing would be significantly more dangerous — and that’s a fact.
When it comes to pump failure, the most consistent cause behind this is overheating. However, pump failure can also be caused by improper lubrication and blockages from foreign objects. It can change from case to case.
Solution
Naturally, pump failure can put a complete stop to the manufacturing process, which then harms production and inflicts financial damage. None of this is ideal, which is why manufacturing plants get industrial pump repair. This fast and effective solution helps minimize the negative effects caused by pump failure while ensuring that manufacturing can recontinue as soon as possible.
2. Too Much Waste
Another big problem in manufacturing is the production of too much waste. Quite simply, managers and employees are left scratching their heads regarding what to do with the waste materials, such as cardboard and plastics.
Solution
Recycling bales are a great solution if you’re a manufacturer that produces too much waste. Best of all, you can sell your bales to recycling companies for profit, so it’s a no-brainer.
3. Unskilled Workers
Unskilled workers have become increasingly common in manufacturing. They aren’t capable of doing the jobs that’s asked of them, which is very stressful for management teams to deal with.
Solution
The solution to this problem can be quite tricky. However, it’s generally best to start providing your manufacturing floor workers with better training resources. On top of this, use popular platforms like LinkedIn to advertise your vacancies and make sure that you list strict qualifications as a requirement. Choosing the right clothing manufacturer can help to avoid common manufacturing problems such as production delays, quality defects, and communication issues.
4. Poor Inventory Management
Poor inventory management is a nightmare for manufacturers. This is risky, as it can lead to problems such as selling non-existent inventory and not having accurate real-time information.
Solution
Inventory management software is the solution that you should be looking at. As a result, you’ll be able to keep track of your inventory from top to bottom, making things like inter-warehouse transfers a stress-free experience. Effective communication and collaboration throughout the product development process can help mitigate common manufacturing problems such as defects, delays, and cost overruns.
5. Data Collection Errors
Data collection is important in manufacturing, as it gives insight into manufacturing metrics (which improvements can be made from). However, countless manufacturing plants experience data collection errors, which leads to major headaches.
Solution
Throw manual data collection out of the window and use manufacturing data software, instead. A good example of this is Software AG TrendMiner.
